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Blending System, Automatic Batch Blending System (ABB)

Source: Beijing VP Co.,Ltd.

    BJVP provides automatic blending systems designed to process base oils, additives, and other liquid raw materials according to preset formulations. The systems integrate precise metering, automatic batching, proportion control, and blending to produce finished products with consistent quality.

    Based on different production capacities, process requirements, and blending methods, BJVP blending systems are available in the following configurations:

    1. Automatic Batch Blending System (ABB)

    The Automatic Batch Blending System (ABB) uses a weighing-based metering process to achieve precise ingredient dosing and automated small-batch blending. Each raw material is added to a blending vessel according to the preset formulation, with the system controlling material quantities and blending sequences.

    The ABB system integrates automatic weighing, recipe management, material feeding, heating, and agitation to ensure accurate ingredient proportions and consistent finished product quality.

    Key features include accurate weighing, automated batch control, flexible recipe management, and reliable blending performance. The system is particularly suitable for manufacturers producing multiple product grades with complex formulations, frequent recipe changes, and relatively small batch sizes.

    Automatic Batch Blending System ABB

    2. Simultaneous Metering Blending System (SMB)

    The Simultaneous Metering Blending System (SMB) uses multiple flow meters to measure and control the flow rates of different liquid components simultaneously. Each component is delivered through a dedicated feed line and combined in a common blending header according to the preset formulation ratio.

    Unlike the ABB system, which relies on batch weighing and a blending vessel, the SMB system uses synchronized flow metering and proportion control to achieve continuous or sequential multi-component blending, depending on the process configuration.

    The blended materials are directed through the distribution header to designated storage tanks. Where required, downstream tank mixers ensure uniform product homogenization.

    Simultaneous Metering Blending System SMB

    The SMB system features simultaneous multi-component metering, precise flow measurement, automated sequencing, and flexible process configuration. It is particularly suitable for lubricant manufacturers and industrial fluid processors requiring high production capacity, accurate multi-component dosing, and efficient blending operations.